Toc Removal System

Toc Removal System

Gujarat Ion Exchange and Chemicals Limited (GIECL) has developed a TOC (Total Organic Carbon) Removal System that efficiently removes organic pollutants from water, guaranteeing ultra-pure quality appropriate for vital industrial, medicinal, and laboratory applications. This system reduces TOC levels to meet strict purity standards by targeting and breaking down dissolved organic compounds using cutting-edge filtration technologies and sophisticated oxidation processes. The GIECL TOC Removal System is perfect for high-purity process water, semiconductor production, and ultrapure water generation. It ensures reliable performance, little maintenance, and energy-efficient operation.

Features of Toc Removal System

  • • Advanced Oxidation Technology:Employs UV oxidation, ozone treatment, or catalytic oxidation to effectively break down organic compounds.
  • • Compact & Modular Design:Easy to install and scalable to match varying water treatment capacities and facility sizes.
  • • Low Maintenance Requirements:Designed for minimal downtime with easily replaceable components and long-lasting UV lamps or catalysts.
  • • Energy Efficient:Optimized energy consumption reducing operational costs without compromising performance.
  • • Corrosion-Resistant MaterialsConstructed with high-grade stainless steel and durable polymers for long service life in aggressive environments.
  • • Integrated Pre-treatment Compatibility:Can be combined with RO, EDI, or filtration units for enhanced overall water purification.

Applications of Toc Removal System:

  • Pharmaceutical Industry:Ensures ultrapure water free from organic contaminants for drug formulation, cleaning, and quality control.
  • Semiconductor ManufacturingProvides high-purity water required for wafer cleaning and fabrication processes to prevent defects.
  • Power Plants:Treats boiler feedwater and cooling water to reduce organic impurities, enhancing efficiency and equipment lifespan.
  • Laboratories & Research Facilities:Supplies ultrapure water for analytical testing and experiments where contamination can affect results.

Toc Removal System Specification

Parameter Specification
TOC Removal Efficiency ≥ 90% reduction; TOC levels typically
Operating Pressure 1 to 6 bar
Water Temperature Range 5°C to 45°C
Input Water Quality Pre-treated water (RO/EDI recommended)
UV Lamp Life 9000 to 12000 hours (depending on model)
Power Supply 230V / 415V, 50/60 Hz
Control System PLC-based automation with touchscreen HMI

FAQs – Toc Removal System

1. WWhat is a TOC Removal System? + A TOC Removal System is designed to reduce Total Organic Carbon (TOC) levels in water by breaking down and eliminating organic contaminants, ensuring ultra-pure water for sensitive applications.
2. Why is TOC removal important? + Organic carbon compounds can interfere with manufacturing processes, contaminate pharmaceutical products, and affect water quality in semiconductor and power industries. Removing TOC ensures compliance with strict purity standards.
3. What technology does the GIECL TOC Removal System use? + Our system employs advanced oxidation processes such as UV oxidation, ozone treatment, or catalytic oxidation to effectively degrade organic compounds.
4.What is the typical TOC level after treatment?+ The system can reduce TOC levels to below 5 parts per billion (ppb), depending on feed water quality and system configuration.
5.Can the system operate continuously?+ Yes, it is designed for continuous operation with automated monitoring and control.